Company : Karmelle Ltd

Category : Packaging Machinery

Key Products : Flow Meter Filling Machine, Rotary Capping Machine, Wraparound Labeling Machine, Filling And Capping Machine, Automatic Liquid Filling Machines

Karmelle Ltd specializes in providing the designing, manufacturing and installation of tailored liquid filling machines, capping machines and labelers. Our company has been providing a wide range of equipments to develop cost effective solutions for our clients since 30 years.

We strive to provide the reliable machinery to meet your industry needs. Our highly dedicated professionals bridge the gap between raw products and packaged, market ready product. We serve a variety of industries including food and drink, pharmaceuticals, cosmetics, chemicals, oil and many more.

We are capable of accurately filling and labelling a variety of containers including bottles, bottle in box, jars, vials, canisters, barrels and much more. Karmelle now boasts its own extensive machine shop complete with CNC machines, press brake, guillotine and more, enabling them to be completely independent on 3rd party suppliers, rapidly improving efficiency and lead times, and helping them to accommodate larger filling line projects.

Our products range includes:

  • Filling Machines
  • Capping machines
  • Labelling Machines
  • ATEX machinery
  • Complete Lines
  • Servicing & spares

Flow Meter Filling Machine

Our Flow Meter filling machine is fully automatic and it is suitable for a wide variety of products. The liquid filling machines can be set up for bottom-up fill, top fill or neck entry using the suitable interchangeable nozzles.

Flow Meter filling machine can be cleaned easily as it contains no moving parts. It is suited to hygienic filling applications. Liquid filling machines are available from 2-12 filling heads and they can be supplied as semi-automatic or fully automatic depending on production requirements.

Flow Meter filling machine Specifications include:

  • Modular 304 stainless steel construction
  • Environmental guarding to EC regulations
  • 100 Litre stainless product tank c/w drain valve
  • Automatic drip tray and neck location
  • No bottle no fills via PLC
  • Standard CIP circuit to drain
  • Spillage tray integral with guarding
  • SMC pneumatics, enclosed in IP55 stainless cabinet
  • Omron PLC

Rotary Capping Machine

We have designed Rotary Capping Machine for closing a wide range of plastic, glass and metal containers with screw, press-on or pilfer proof caps. Automatic Rotary Capping Machine is suitable for the food processing, cosmetic and chemical industries. Our Rotary Capping Machine is tailored and can be used to suit the demands of any industry.

Rotary Capping Machine specifications include:

  • 304 stainless steel frame
  • Perspex cladding + in feed/out feed tunnels
  • Environmental guarding
  • Fully automatic system
  • Mitsubishi PLC driven system
  • Electrical driven cap drives
  • Control mounted in stainless steel enclosure
  • SMC pneumatics
  • 1 manual of operation and maintenance will be supplied
  • Low cap level alarms
  • No bottle no cap operation
  • No foil in cap reject sensor with alarm and reject hatch

Wraparound Labeling Machine

Our company’s Wraparound Labeling Machine is a high precision, inline labelling system that is designed to apply front and back labels onto a vast array of containers, within a variety of industries. Automatic Wrap around Labeling Machine is flexible in its capabilities, labelling everything from standard boxes to round, oval and irregular shaped containers.

Karmelle Wraparound Labeling Machine is bespoke and is designed in house. We meet the demands of our customers, by taking the required product space, alignment, stabilization and label application into consideration. The touch screen control system will also store any labelling parameters previously set, speeding up the changeover process.

Wraparound Labeling Machine specifications include:

  • 3 Versions for Different Label Widths (125mm, 175mm, 225mm)
  • Compatible with All Types of Coding/Marking Equipment
  • Driven by State of the Art Servo Head for Accuracy, Repeatability and Reliability
  • Programmable by Touch Screen Control with Storage for up to 100 Programmes
  • Optional - Can be Supplied with a Wraparound Unit for Cylindrical Containers
  • Optional - Hot foil Printers, Thermal Transfers, Full Inline Thermal Printers
  • Optional - Top Stabilizer/Side Wrap/Three Point Wrap

Filling and Capping Machine

The Mini Monoblock is a volumetric rotary filling and capping machine, complete with integrated labeler ideal for smaller areas. Our rotary filling and capping machines are suitable for filling, capping and labelling a high volume of containers at high speed. The filling and capping machine is a stainless steel construction and takes up only 2 x 1 metros. It can be fitted with an in-feed conveyor of 82.5mm width (100mm working) or a separate feed system, and is capable of filling small bottles at a rate of up to 30cpm.

The specifications of Filling and Capping Machine include:

  • Stainless Steel Construction
  • Safety Interlock Door Guarding to meet EC Regulations
  • Menu Driven HMI Touch Screen Control
  • Guard Master Safety Relay and Interlocks
  • Full SMC Specification Pneumatic Controls
  • High Level Control Panel and HMI
  • Omron PLC Controls

Automatic Liquid Filling Machines

Our Automatic Liquid Filling Machines are fully automated system capable of dispensing liquids in to 5-20 liter buckets at varying speeds, depending on your product and containers. The In-Line Fully Automatic Volumetric Piston Filling Machine features a hygienic specification and a special pump construction to allow for quick strip down.

Automatic Liquid Filling Machines specifications include:

  • 304 Stainless Steel Framework
  • 316 Stainless Steel Product Cylinders
  • 316 Stainless Steel End Caps (Hygienic)
  • Powered Rotary Inlet Valves (Hygienic)
  • Reinforced, Tri-Clover Product Hoses
  • Silicon Product Seals (FDA)
  • PTFE Piston Cup Seals (Hygienic Top Clamp Plate)
  • Pneumatically Operated Drip Tray
  • Front Catchment Tray
  • Environmental Guarding
  • PLC Control Circuitry with HMI Control
  • Easy Clean Hygienic Conveyor
  • Variable Speed Conveyor Drive and Control
  • 1 Set above Neck Filling Rose Nozzles for Top Fill
  • Entry/Exit H&S Tunnels
  • 500 Litre Food Grade Balance Tank with Lid, complete with Ultra Sonic Level Control and Air Activated
  • Inlet Valve
  • Filling Machines - Bucket Filling Line Machine

Contact Details

Karmelle Ltd
Unit 17, Queens Mill Industrial Estate,
Queens Mill Road, Huddersfield,
West Yorkshire, HD1 3RR,
Tel: +44 1484 533 356

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