Which Automated Strapping Machines Deliver Maximum Uptime and ROI
Whenever you have to supervise the strapping station, fix strap-feeding problems or halt production to unwind reels, you waste time and valuable resources. A high-performance automated strapping system could address this issue immediately, as a reliable industrial strapping machine can speed up the packaging process and reduce downtime.
Best High-Performance Automated Strapping Systems
Here are the top automated strapping machines for the packaging industry.
1. EAM-Mosca Corp.
Video of ROMP-6 SoniXs - https://youtu.be/AdhKtk_Gv7E
EAM-Mosca Corp delivers high-performance automated strapping systems at the lowest total cost of ownership. The engineers provide in-plant surveys or machine trials at no cost. After performing an in-depth analysis of your facility, the team can tailor a solution to your intended application.
You should consider the proprietary SoniXs ultrasonic sealing heads, which are superior to conventional heat-seal technologies. They mitigate counterfeiting and preserve product integrity with tamper-resistant and tamper-evident seals. They are available on most bundlers, including the SoniXs MP-6 T, which can achieve up to 58 strappings per minute.
A leading pharmaceutical distributor was inconvenienced by its strapping stations’ inconsistent performance. After a trial period, dozens of its distribution centers installed fully automatic and operator-cycled machines from EAM-Mosca Corp. Increased feed reliability saved $18,000 in labor costs annually, and parts costs were reduced to $500 per machine per year.
If you need technical assistance beyond installation, you can reach the in-house team via phone and email. After-hours phone support is available for in-line production equipment. For select models and locations, the team provides remote diagnostics and in-field service.
| Key Features |
| The team assists with installation, ongoing service support and replacement part supply. |
| A global network of sales and service professionals provides localized support. |
| The SoniXs models use ultrasonic sealing technology to increase longevity and reduce costs. |
| The premium machine-grade strapping materials ensure consistency and reliability. |
2. Handle-It Inc.
Video of vertical strapping machine - https://youtu.be/rRU8uWb19NQ
While the Handle-It brand was launched in 1999, the company was founded in 1976. It has spent half a century designing and delivering end-of-line packaging solutions. It provides vertical and horizontal automatic strapping systems that allow for polypropylene (PP) and polyester (PET) strapping. These systems automate strap feeding, tensioning and sealing.
The automatic horizontal pallet strappers use self-adjusting mobile strap heads and active strap guides on the arch to securely fasten products while reducing resource use. You can choose from three standard configurations. The engineers can customize the vertical models to your facility's needs and industry.
You can integrate either model into a conveyor line or use it as a stand-alone piece of equipment. They integrate with industrial computers to monitor and control parameters. You can use the touch screen interface to configure settings, monitor output and set custom programs. They can adapt to various sizes, loads, shapes and production volumes.
While the company does not explicitly offer remote diagnostics or field inspections, its support team can assist once you complete a fillable form. It also provides service catalogs, specification sheets and equipment safety guidelines for your in-house team.
| Key Features |
| The dynamic arch system uses active strap guides, reducing strap usage and plastic dust. |
| Some models have self-cleaning systems for enhanced safety. |
| The self-adjusting mobile floating strap head automatically adjusts to the load’s dimensions. |
| The electric horizontal strappers increase energy savings and reduce maintenance needs |
3. Sunpack Inc.
Source: https://www.xutianpack.com/
Dongguan Xutian Machine Co. Ltd. operates under the brand Sunpack, which has three branches that employ dozens of engineers and research and development professionals. Its ISO 9001:2015-certified manufacturing space spans nearly 560,000 square feet. The company is also Forest Stewardship Council-certified and its strapping machines are CE-certified.
The Q8AP automatic strapping system features an aluminum roller table and top press. The conveyor moves at almost 95 feet per minute. You can adjust its speed based on your production volume. While this piece of equipment only takes PP straps, other models are compatible with PET.
The automatic machines are designed for 24-hour continuous operation in food and beverage, pharmaceuticals, e-commerce and cosmetics. While custom configurations are limited, you can tailor the arch size, control system and motor type to your needs.
| Key Features |
| A large research and development department contributes to product innovations |
| The DC motors have no warm up or standby time, reducing power consumption. |
| The precise band application minimizes resource usage, lowering operational costs. |
4. Cisco-Eagle Inc.
Video of automatic strapping machine - https://video.cisco-eagle.com/automatic-strapping-machines.m3u8
Employee-owned Cisco-Eagle has completed 25,000 projects over its more than half a century in the end-of-line packaging solutions business. It delivers equipment and services to manufacturers, warehouses and distributors nationwide. In addition to system design assistance, it provides service and maintenance.
It offers semi-automatic and fully automatic strapping machines. While the former complies with strapping widths between 6mm and 15mm, the latter is compatible only with the specified poly strapping width.
The semi-automatic Eagle SP11 is a tabletop machine. Since it has no arch, it can handle bulky and irregularly shaped items. Once you position the package, the machine automatically tensions, cuts and heat seals.
The automatic Eagle 710 is a high-speed alternative that can handle large cartons. It can reach up to 65 straps per minute. After you position a package under the arch, you can engage a foot pedal, an automatic switch or a push button, depending on whether they need adjustable frequency. The machine wraps, tensions, cuts and seals the strap.
| Key Features |
| The Eagle 710 has an easy-access coil and self-threading feature to increase uptime |
| The company has semi-automatic and fully automatic models in various configurations. |
| Without an arch, the Eagle 710 can accommodate large, bulky and oddly-shaped items. |
| The Eagle SP11 has adjustable-height legs and locking casters for quick repositioning. |
What Makes the Best for the Packaging Industry?
These industrial strapping machines are the best on the market because they are expertly engineered and made with high-quality materials. Automatic models typically range from around 10 to 60 strappings per minute. This high throughput gives you room to scale.
They also use innovative sealing technologies that reduce power consumption while producing higher quality seals. A strong seal enables the use of lighter, narrower strapping materials, saving resources.
Each of these companies supplies horizontal or vertical machines in multiple configurations. Some will even tailor designs to your facility’s needs. Having the flexibility to choose a space-saving design streamlines integration into production lines without extensive retrofitting.
Choosing Between the Top Industrial Strapping Machines
Make choosing between high-performance automated strapping systems simple by comparing key features. PET strapping is superior to PP because it supports heavy-duty packaging operations and resists shock during transit.
Sealing head type is equally important because it determines whether you can reduce overhead expenses. Unlike heat sealing, when ultrasonic waves weld strap ends, they produce no harmful fumes, smoke or smells.
In addition to process improvements, ultrasonic sealing technology offers enhanced seal strength, enabling the use of lighter, narrower strapping materials without sacrificing strap strength or performance.
| Machine Supplier | Compatibility | Sealing Head Type | Control System |
| EAM-Mosca | PP or PET strap | Ultrasonic or heat seal | Touch screen or control panel |
| Handle-It | PP or PET strap from 9mm to 15.5mm | Heat seal | Human-machine interface touch screen |
| Sunpack | PP or PET strap | Ultrasonic or heat seal | LCD touch screen |
| Cisco-Eagle | PP strap from 6mm to 15mm | Heat seal | Control panel |
Reach out to These Suppliers to Maximize Your Uptime
Choose high-performance automated strapping systems over cheap industrial strapping machines because low-quality models produce inconsistent strap tension and incomplete strap feeds, creating bottlenecks and delays. Selecting a solution from one of the top four companies could help you maximize uptime and lower operating costs.
About: Megan Vitanza - Senior Digital Media Consultant
Megan Vitanza is a marketing strategist, loving mother, wife, bookworm and gamer. She spends her days researching and producing content for her manufacturing clients as Senior Digital Media Consultant at WebFX. In her off hours she enjoys baby snuggles and cozying up with a good book.
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