Graphic Packaging Launches Advanced Recycled Paperboard Facility in Waco, Texas

6 November 2025

Graphic Packaging International, a recognized global leader in sustainable consumer packaging, announced on November 5, 2025, the official launch of its advanced recycled paperboard facility in Waco, Texas. This strategic investment, several years in the making, positions the company at the cutting edge of recycled paperboard production in North America and signals a significant ramp-up in both capacity and technology aimed squarely at B2B partners across the food, beverage, health, household, and beauty sectors. The Waco facility represents a major expansion of Graphic Packaging’s North American recycled paperboard network, standing alongside its prominent Kalamazoo, Michigan operation to deliver what company leaders describe as the most advanced, efficient, and high-quality recycled paperboard available industrywide.

Executive leadership at Graphic Packaging underscored the facility's dual objectives: enhancing the sustainability profile of its packaging portfolio and meeting escalating B2B demand for functional, cost-effective recycled materials. As brands and contract manufacturers face tightening regulatory expectations and aggressive corporate sustainability goals, the Waco plant will enable larger-scale, scalable deployment of innovative paperboard solutions that actively reduce reliance on single-use plastics and improve circularity in supply chains. President and CEO Mike Doss highlighted the company’s achievement in reaching production standards described as “the most efficient and highest quality recycled paperboard in the world.” The facility’s operational model places an explicit emphasis on automation, process innovation, and seamless integration with partner manufacturing systems.

For the packaging labelling sector, the opening of the Waco site is expected to drive competitive advantages in supply chain resilience, quality control, and rapid innovation for food and beverage brands, as well as converters and packaging equipment providers. Enhanced capacity will facilitate stronger partnerships with major CPGs, contract packagers, and co-manufacturers, allowing for custom-engineered solutions that fit within evolving environmental and regulatory frameworks. The company reports that, as of 2024, its global initiatives—including the new Texas facility—have replaced approximately one billion plastic packages with paperboard alternatives. This accelerated transition to fiber-based packaging aligns with heightened corporate and regulatory scrutiny around plastic waste, EPR schemes, and carbon impact.

The Waco facility’s impact extends to packaging labelling equipment and labelling machinery providers as well. With its capability to process higher volumes of advanced recycled substrates engineered for runnability and print performance, downstream B2B partners in labels, tags, and automated packaging lines will have access to fiber solutions designed for efficiency and compatibility with next-generation digital and traceability technologies. Moreover, the site’s scale and automation reduce lead times and mitigate supply and quality disruptions, supporting a resilient infrastructure for manufacturers scaling up both conventional and smart packaging formats.

This launch also reflects broader industry momentum, as B2B buyers increasingly prioritize sustainable substrates and traceable, lower-carbon packaging for every link in the supply chain. Graphic Packaging’s Waco investment exemplifies the strategic direction of leading North American players who see technological leadership in recycled paperboard as core to business-to-business relationships and market differentiation. As sustainability and operational resilience transition from aspirational to a baseline expectation among major brand owners and retailers, this development is likely to set new standards in recycled material sourcing, process automation, and holistic customer support for enterprise-scale packaging, labelling, and converting partners worldwide.