Assembly Lawnmowers

To assembly lawnmowers a Company needed two workers who manually had to pick, lift, rotate by 180° and precisely position the product (weighing 30 kg) on the assembly line: this operation required consistent physical strain with non ergonomic movements for the two workers, with consequent risk of product damage and cumulative trauma injuries. Furthermore the tack time could never be achieved.

It was necessary to adopt a lift assist system to enhance productivity, achieve the tack time and at the same time improve safety for the operators. Traditional manipulators and lift assist devices such as hoists. A traditional pneumatic manipulator or a hoist was not a suitable solution mainly for the following reasons

Download Link 1486727653-assembly-lawnmowers.pdf

Assembly Lawnmowers

To assembly lawnmowers a Company needed two workers who manually had to pick, lift, rotate by 180° and precisely position the product (weighing 30 kg) on the assembly line: this operation required consistent physical strain with non ergonomic movements for the two workers, with consequent risk of product damage and cumulative trauma injuries. Furthermore the tack time could never be achieved.

It was necessary to adopt a lift assist system to enhance productivity, achieve the tack time and at the same time improve safety for the operators. Traditional manipulators and lift assist devices such as hoists. A traditional pneumatic manipulator or a hoist was not a suitable solution mainly for the following reasons:

• The lawnmowers are of six different types each with a different size and weight and they arrive to the operator on the assembly line with no regular sequence; the pneumatic manipulators are not auto weight sense and auto balancing, but need regulation or selection of the load setting each time a new weight has to be picked up.

Download Link 1676873579-LAWNMOWERS.pdf