Robotic Tray Loader

Robotic Tray Loader

Protection against mix-ups with non-labeled productsControlling mix-ups with non-labeled vials had to be implemented by marking a data matrix code on the lids with invisible ink. Incorrectly marked vials needed to be detected and rejected reliably by a camera system. Among other things, this valid process prevents potential product mix-ups which is vital when products are not labeled. A fully automatic in-process control was also implemented.Quick project implementation and qualificationThe project involving three machine units was realized within a period of only 8 months. Following a successful qualification phase based on the GMP guideline of the EU, annexes 11, 15, and ICH Q9, the three ordered units were put into a three-shift production. pester pac automation’s robotic tray loading solution for the automation of vial handling provided the customer with a customized concept which completely met all specified requirements.

Process

• Feeding of non-labeled vials via sorting plate or infeed conveyor
• Control and rejection of lying vials
• Marking of caps with invisible data matrix UV code
• Control and rejection of faulty products via camera system
• Transfer of vials via transport screw to ensure gentle product handling
• Feed of empty Akylux trays in loading station
• Loading of up to 200 vials/minute into trays via robot
• Optionally equipped with in-process control

Benefits of Pester solution

• Smart, economical vial handling solution
• Compact,  easy-to-clean GMP design
• Intuitive operation of machine via HMI tangius 4.2
• Consistent control system with integrated camera
• Quick format change through low number of format change parts
• High process safety
• High efficiency