BenchDot

BenchDot

The Pryor BenchDot is a bench mounted dot peen marking machine (also known as impression marking or dot marking). These are robust and compact marking devices that can easily integrate into a workshop environment due to their quality build and compact size. The BenchDot is ideal for marking small to medium sized components of unusual shapes and dimensions with alphanumeric information and 2D barcodes.

• Suitable for marking small to medium sized components of unusual shapes and dimensions
• Ideal for marking alphanumeric identification and Data Matrix codes
• Available with a wide range of accessories to tailor to your specific marking requirements
• Machine of choice for rigorous specifications of dot matrix marking in the aerospace industry
• A single marking system for all requirements

Overview

High Precision, Aerospace Quality Dot Peen Marking Machine

The Pryor BenchDot provides a fully programmable marking device, ideal for marking different shaped components or different alphanumeric or Data Matrix identification codes. Widely used within the aerospace industry and military supply chain for marking and verification standards including JES131, MIL-STD-130 and ISO16022.

The BenchDot marking and traceability functions can be controlled and programmed by two different methods, both developed and manufactured by Pryor. The Series 4000 Embedded Controller is a portable, highly robust touchscreen unit which can operate offline for ultimate data security. 

Pryor's PC-based Traceability Software is an easy to use, comprehensive suite of applications providing fully networked machine operation and traceability functions. The suite includes Layout Designer for creating a library of marking layouts, Production Interface for shopfloor operators to access a restricted range of features with user instructions, and User Manager which prevents misuse with password protection and customisation of marking and traceability features.

Easy to Program Marking Machine for a Range of Industrial Applications

The BenchDot user can easily change the font, the size of the mark, the shape of the mark (straight, angled, arc, reverse), the depth of the mark, the density of the ‘dots’ and each final design can be saved as a set ‘layout’. This makes it very easy for an operator to save multiple layouts for different components which can then be selected as the part is loaded, providing fast and accurate setup every time.

It is not only the mark that the machine creates that is highly flexible, but the machine itself, too. The modular design of the BenchDot means that each machine can be easily upgraded as new features are released and as your marking requirements develop, saving you from having to invest in new machinery and preventing redundancy of existing machinery.

The cast table and column construction and unique high-quality ball screw mechanism marking head guarantees the system is capable of operating in the most demanding industrial environments. It also ensures precision that is second-to-none, making it the machine of choice for the rigorous specifications of Data Matrix dot marking within the aerospace industry.

Dot Marking in the Aerospace Sector

Aerospace manufacturers and suppliers often choose the option of an added verification system that checks the quality of the codes against international marking standards, including: AS9132, JES131, RRES 90003, AIM-DPM-Guideline, MIL-STD-130, ISO15434 and ISO16022. This verifies that the mark is machine-readable, ensuring that the mark is fit for supplying data in data-driven manufacturing. Pryor also offers the option of adding a Data Matrix reader to the machine, allowing the operator to read and capture data from the marked component. This is critical for data-driven manufacturing and process control, allowing measurability and eliminating quality defects.

Machine Options and Accessories for Flexible Component Marking

Three different marking windows are available to ensure the space meets the marking requirements of the application, and the z-axis column provides flexibility for different sized components. This comes with a digital z axis option and “autosense”, a unique and modern feature that automatically positions the stylus at the right height and position for the component being marked, reducing time and eliminating error.

The BenchDot machine also comes with a variety of different accessories and fixtures, allowing you to choose the exact fittings for your requirements; these include: Circumferential Marking Axis, Magnetic Fixture, T-slotted base, Label Marking, cold foil feed systems and customised solutions. The BenchDot dot peen marking machine provides a single marking system for all requirements.

A twin head option is available for high production rate requirements and each head can be configured to mark different data within a single cycle.

Deep Pneumatic Marking

The BenchDot requires no compressed air supply, making it highly efficient and significantly quieter than pneumatically powered systems. For deep marking applications, the machine also provides the option of a Deep Pneumatic Conversion Kit. This will create very deep dot marks that exceeds the basic model capability, up to 1.5mm in mild steel. This is ideal for marking engine blocks and large castings.