Girisim Machinery

Basin Ekspres Yolu, Mahmutbey Mah. Tas Ocag Cad. No. 3 Agaoglu My Office 212 Kat 18, No: 295 Gunesli-Istanbul

BPM 1000 - Biscuit Packaging Machine

BPM 1000 Biscuit Packaging Machine realizes the packaging of the products such as biscuits, crackers, wafers, etc in the flowpack package type.

The products are placed manually to the intervals on the 90 band and transferred to the packaging machine with the band movements to be packed in the flowpack form.

Depending on the customer request, the production line, biscuit cream sandwiching machine and biscuit packaging machine can be synchronized all together on the operational phase.

With the help of automated feeding systems, it is possible to realize the packaging in higher capacities and receive packaged products in more hygiene conditions without touching by hand.

Reliable, durable, tight, attractive, excellent packaging: It ensures to make the packaging of different kinds of solid products horizontally and receive excellent and tight packages in the food, chemical, health, furniture, car and other similar industries with the flexibility and sensitiveness that the machine provides even in very high-speed operations.

Capacity: 200 packages/min.

Capacity changes depending on the type of the packaging material, the sealing style whether it is hot sealing or cold sealing and the dimensions of the product and the package.

Package Dimensions: The dimensions given below are the standard packaging dimensions of this machine. For the different dimensions within this interval, the necessary adjustments for packaging might be done on the packaging machine. For the dimensions except this interval, special custom-made packaging machinery is possible to design and produce.

Standard Machine - Packaged Product Dimensions
	min.	max.
Height	2 mm.	60 mm.
Width	10 mm.	150 mm.
Length	25 mm.	350 mm.
For the products with the dimensions except this interval, special custom-made machinery is designed and produced upon the customer's request.

Packaging Material: The machine works with printed and unprinted packaging materials used in hot or cold sealing such as OPP, BOPP, CPP, polypropylene, aluminum foil, aluminium and paper laminations, etc.

Knife Cutting Style: Depending on the customer's request, it is possible to use zigzag or flat knives.

Electronic Panel: The most modern electronical materials are used on the electronic panel. During the choice of the electronical materials to be used on the machine, special requests from the customer side are taken into consideration. All the parameters of the machine are controlled electronically with the help of PLC electronic control system through 5.7 inch mono touch-screen operator panel. With the usage of PLC electronic control system:

The desired length of the package is adjusted.

Photocell adjustments are done.

The speed of the machine is monitored and controlled.

The parameters of the each product to be packaged are recorded to save a product recipe on the machine and the product to be packaged is chosen easily based on this product recipe.

The number of the products that has been already packaged is monitored.

It is possible to define a number of product for packaging and then the machine ensures the stoppage of the machine by itself with the help of PLC system after the requested number of the product packaging is completed.

Bobbin System:

There is a pulley system with bearings where the packaging materials is installed and this provides the proper and excellent flowing of the bobbin on the packaging machine.

The required length of the pulley is adjusted depending on the required width of bobbin.

There is a single bobbin on the standard machine and it is very easy and quick to replace and load the new bobbin.

For proper flowing of the bobbin, the braking system is applied on the bobbin.

For continuous flowing of the bobbin, it is possible to locate two bobbins on the machine that helps you save time and increase efficiency and this is mainly preferred whenever there is a high level of production volume and there is an application of automated feeding system.

Bobbin's Dimensions of the Standard Machine
Maximum Bobbin Diameter	350 mm.
Maximum Bobbin Width	450 mm.
Maximum Bobbin Weigth	15 kg.
For special custom-made packaging machines, the values given above would change.

Bottom Pulleys for Sealing: There are three groups of pulley discs. First disc group ensures the pulling of the cellophane. Pulley discs used in pulling the cellophane are made from cadmium. Second disc group is the place where the hot temperature is applied for sealing. Quiet and regular rotation is provided with the help of sensitive bearings and specially-designed gears. The third group disc makes the folding and forming of the package.

Sealing Jaws: The specially-chosen knives and the possibility to adjust the level of the pressure by jaws ensure fast and proper sealing.

Conveyor and Transporter:

There are two transporters on the machine. The first one is located on the edge where the product feeding is done into the pallets and the second one is the transporter of the packaging machine that takes the products from the edge transporter and transfers the products to the packaging process.

The length of the transporter carrying the products to the packaging part is 2.5 meters. The interval between the pushers are variable depending on the dimensions of the package.

The length of the transporter located on the edge where the feeding is done is approximately 3 m. (exact length is 2.975 mm.) The width of the pallets and the intervals between the pallets on the edge transporter are adjustable depending on the dimensions of the package.

After the packaging process, there is an exit conveyor band with the length of 70 cm. The counter might be installed on the exit conveyor band of the machine as an optional device to control the number of the packaged products depending on the customer's request.

Depending on the customer's request, it is possible to increase the length of the PVC exit conveyor band or the edge transporter of the machine for more comfortable and easier feeding.

The chain group moving under the conveyor is hidden inside specially-designed sledge.

All parts of the conveyor and the transporter are produced from chromium stainless steel (CrNi304).

Quick stop buttons in case of emergency are used both on the transporter of the packaging machine and on the command panel.

Technical Information
Energy Consumption	6 kw
Supply Voltage	3 Phase, 380 Volt
Power of the Disc Heater	36 Volt - 2 x 600 Watt
Power of the Jaw Heater	36 Volt - 2 x 600 Watt
Disc and Jaw Temperatures	0 – 200 C Adjustable
Engine Power	2 x 1.1 kw AC Speed Control
Engine Voltage	3 Phase, 220 Volt

Ability to work with photocell and without photocell.

The speed of the machine is controlled with LS speed control system.

The disc and jaw heaters are controlled through 5.7 inch touch-screen operator panel by PID heating control.

All the surfaces in connection with the product and the coverings used for the protection of the machine are completely made from stainless steel(CrNi 304).